Atlas Copco GA 37 VSD Manual

Atlas Copco GA 37 VSD Manual

Download Now



Product Info

The Atlas Copco GA 37 VSD is a variable speed drive (VSD) rotary screw air compressor designed for energy efficiency and reliable performance in industrial applications. With a power output of 37 kW, it adjusts its speed based on air demand, resulting in significant energy savings compared to fixed-speed models. The GA 37 VSD offers quiet operation, compact design, and an advanced control system that ensures optimal performance and maintenance monitoring, making it an ideal choice for manufacturers seeking to enhance productivity while reducing operational costs.
Download the Manual

Product Maintenance Schedule

Here’s a simple maintenance schedule for the Atlas Copco GA 37 VSD air compressor. Following this schedule will help ensure optimal performance and longevity of the unit.

### Daily Maintenance:
– Check oil level in the separator tank.
– Inspect the air intake filter for any blockages or damage.
– Monitor the discharge air temperature and pressure.
– Listen for unusual noises during operation.

### Weekly Maintenance:
– Drain condensate from the air receiver and separators.
– Inspect hoses and connections for leaks.
– Check the condition of the drive belts and tension.

### Monthly Maintenance:
– Change the oil and replace the oil filter.
– Inspect and clean the air intake filter (replace if necessary).
– Check and tighten all electrical connections.
– Inspect the control panel for any warning lights or error messages.

### Quarterly Maintenance:
– Replace the separator element.
– Inspect and clean the cooling system (radiators/fans).
– Check the functionality of the safety valves.
– Perform a vibration analysis to check for any mechanical issues.

### Annual Maintenance:
– Replace the air/oil cooler if necessary.
– Inspect the motor for wear and proper alignment.
– Conduct a full system performance check and calibration.
– Review the maintenance logs and adjust the schedule as necessary.

### Notes:
– Always refer to the manufacturer’s manual for specific guidelines and requirements.
– Keeping detailed maintenance records can help in identifying trends and preventing issues.

Regular maintenance helps in reducing downtime and improving efficiency, so make sure to adhere to this schedule.

Product Specs Sheet

Sure! Here’s a general overview of the Atlas Copco GA 37 VSD air compressor specifications. Please note that specific details can vary depending on the model year and any updates that may have been made.

### Atlas Copco GA 37 VSD Specifications

**Model:** GA 37 VSD

**Compressor Type:** Oil-injected rotary screw compressor

**Drive System:** Variable Speed Drive (VSD)

#### Key Specifications:

– **Free Air Delivery (FAD):** Approx. 37 m³/h (1300 cfm)
– **Operating Pressure:** 7.5 – 13 bar (110 – 185 psi)
– **Motor Power:** 37 kW (50 HP)
– **Voltage:** Typically 400 V / 50 Hz (check for local voltage configurations)
– **Noise Level:** Approximately 66-70 dB(A)
– **Weight:** Around 800 kg (varies by configuration)
– **Dimensions (L x W x H):** 1400 mm x 900 mm x 1300 mm (approx.)

#### Features:

– **VSD Technology:** Adjusts the motor speed according to air demand, resulting in energy savings of up to 35%.
– **Integrated Control System:** The Elektronikon® controller provides real-time monitoring and advanced diagnostics.
– **Compact Design:** Space-saving design suitable for various applications and environments.
– **Durable Construction:** Designed for long-term reliability and minimal maintenance.
– **Cooling System:** Efficient heat exchanger design for optimal cooling and reliability.

#### Applications:

– Manufacturing
– Industrial production
– Food and beverage processing
– Pharmaceuticals
– Textile production
– General workshops

### Maintenance Recommendations:

– Regularly check and change the oil.
– Inspect air filters and replace as necessary.
– Monitor VSD components for wear and function.
– Ensure all electrical connections are secure and free from corrosion.

For detailed specifications and operational guidelines, please refer to the official Atlas Copco documentation or contact an authorized distributor.

Product Diagram

For the Atlas Copco GA 37 VSD air compressor, common parts and their typical part numbers can include:

1. **Air Filter**: Part No. 1616499100
2. **Oil Filter**: Part No. 1615420700
3. **Separator Element**: Part No. 1615441100
4. **Oil**: Usually specified as Atlas Copco’s own brand, such as “GA Oil.”
5. **V-belt**: Part No. 2940862400
6. **Cooling Water Filter**: Part No. 1616529600
7. **Drain Valve**: Part No. 1611379200

It’s important to verify these part numbers against the specific model and version of the compressor you have, as variations may exist. Additionally, consult the manufacturer’s documentation or your local distributor for the most accurate and compatible parts for your machine.

Product Troubleshooting

Troubleshooting an Atlas Copco GA 37 VSD (Variable Speed Drive) air compressor involves several steps to identify and resolve any issues effectively. Here’s a structured approach to help you diagnose and fix common problems:

### Safety First
1. **Ensure Safety**: Turn off the compressor and disconnect it from the power supply before conducting any inspections or repairs.

### Visual Inspection
2. **Check for Obvious Issues**:
– Inspect for any visible leaks in the air lines, fittings, and compressor body.
– Look for signs of oil leaks or unusual wear.
– Ensure that the cooling air intake is not blocked by dust or debris.

### Fault Codes
3. **Read Fault Codes**:
– Check the compressor display for any fault codes. Refer to the user manual to interpret these codes, which can guide you to specific issues.

### Electrical Checks
4. **Inspect Electrical Connections**:
– Ensure that all electrical connections are secure.
– Check the condition of the power supply and control cables for damage or wear.
– Use a multimeter to test voltages at different points, ensuring they meet operational specifications.

### Control System
5. **Examine the Control System**:
– Reset the control panel if a fault code is displayed.
– Verify that settings such as pressure and temperature thresholds are correctly configured.
– Test the communication between the control panel and other components.

### Mechanical Components
6. **Assess Mechanical Components**:
– Inspect the air filters; replace them if they’re dirty.
– Check the oil levels and condition in the oil reservoir.
– Inspect the drive belt for wear or damage, and ensure proper tension.

### Performance Checks
7. **Monitor Performance**:
– Run the compressor to see how it operates. Listen for unusual noises, and check for vibrations that could indicate mechanical issues.
– Monitor pressure output to ensure it matches the specifications.

### System Pressure
8. **Check System Pressure**:
– Verify that the system is reaching the desired pressure levels. Low pressure can indicate leaks or a failing compressor component.
– If the pressure is higher than expected, check the pressure relief valve.

### Heat Management
9. **Ensure Proper Cooling**:
– Make sure the cooling system (fans, radiators) is functioning correctly to prevent overheating.

### Maintenance Records
10. **Review Maintenance History**:
– Check if routine maintenance has been performed as per the manufacturer’s recommendations. Frequent issues may be a sign of neglected maintenance.

### Final Steps
11. **Consult the Manual**: If you are unable to identify the issue, refer to the troubleshooting section of the Atlas Copco GA 37 VSD manual for specific guidance.

12. **Contact Support**: If all else fails, consider reaching out to Atlas Copco support or a qualified technician for assistance.

By following these steps, you should be able to troubleshoot most issues related to the Atlas Copco GA 37 VSD compressor. Always prioritize safety and ensure that the unit is powered down before starting your inspections.



Please note that any procedure, checklist, or other document available on Limble is provided for general education and information only and does not constitute legal, medical, or financial advice. Limble makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties. It is recommended to contact OEM for the most accurate information.

Similar Resources

Want to see Limble in action? Request a demo.

FAQ

What is CMMS software?

CMMS (Computerized Maintenance Management System) software helps businesses manage, automate, and streamline all of their maintenance operations. Learn more about CMMS.

Who uses CMMS software?

CMMS software is used by anyone who manages maintenance — facility managers, operations managers, and asset managers, and more — to manage assets, schedule maintenance, and ensure safety. It is widely employed in industries including manufacturing, education, government, food & beverage, and many more to maintain infrastructure and manage resources effectively.

Is Limble Mobile CMMS app user friendly?

Limble is consistently rated Easiest-to-Use CMMS on review sites like G2, Capterra, and Software Advice. And our customers agree. With our mobile CMMS app, teams experience 30%+ better productivity, on average, requiring little to no training or ramp-up time. Our CMMS app can travel with your team, no matter where they go! Visit our App Store or Google Play for more information.

Can I connect to other systems?

Limble provides seamless, pre-built CMMS Integrations with the most widely used software systems. That means you won’t need help from a developer or your IT team to get started. Learn more about our integrations.

How secure is the Limble CMMS platform?

At Limble, our world-class data security practices ensure your account information is safe. We use state-of-the-art technologies and industry best practices to maintain a secure infrastructure, including SOC-II Type II certification, regular penetration testing, and continuous security training for our staff.

Request a Demo

Share your contact details below and someone from our team will reach out as soon as possible.