DeWalt DW735 Planer Manual

DeWalt DW735 Planer Manual

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Product Info

The DeWalt DW735 Planer is a powerful and versatile portable thickness planer designed for both professional and DIY woodworking projects. Featuring a robust 15-amp motor, it delivers smooth, precise cuts with a maximum cutting depth of 1/8 inch and a feed rate of up to 20 feet per minute. Its dual-speed capability allows users to choose between a faster feed rate for rough stock and a slower rate for finer finishes. The DW735 also includes a convenient infeed and outfeed tables for enhanced material support, making it an ideal choice for achieving consistent thickness in a wide range of materials.
Download the Manual

Product Maintenance Schedule

Here’s a short and simple maintenance schedule for the DeWalt DW735 Planer:

### Daily Maintenance:
– **Clean the Planer:**
– Wipe down the exterior with a damp cloth to remove dust and debris.
– Clear any wood shavings or chips from the feed table and around the cutter head.

### Weekly Maintenance:
– **Check the Blades:**
– Inspect the blades for dullness or damage. If needed, sharpen or replace them.
– **Lubricate Moving Parts:**
– Apply a light machine oil to the feed rollers and other moving parts to ensure smooth operation.

### Monthly Maintenance:
– **Inspect the Power Cord:**
– Check for any fraying or damage to the power cord. Replace if necessary.
– **Check the Belts and Pulleys:**
– Look for signs of wear or looseness in belts and pulleys. Adjust or replace as needed.

### Quarterly Maintenance:
– **Replace Cutter Blades:**
– Rotate or replace the blades to ensure even wear and optimal performance.
– **Check Calibration:**
– Verify the thickness adjustment and recalibrate if necessary for accuracy.

### Annual Maintenance:
– **Inspect Overall Condition:**
– Conduct a thorough inspection for any signs of wear or damage to the machine.
– **Professional Service:**
– Consider having the planer serviced by a professional if you notice any significant issues.

Following this schedule will help ensure your DeWalt DW735 Planer operates efficiently and has a long lifespan.

Product Specs Sheet

Here’s a detailed product spec sheet for the DeWalt DW735 Planer:

**Product Overview:**
The DeWalt DW735 Planer is designed for woodworkers seeking a high-performance machine that delivers precision and efficiency. This portable thickness planer is capable of handling a variety of wood types and dimensions, making it an essential tool for any workshop.

**Specifications:**

– **Planing Width:** 13 inches
– **Planing Depth:** Up to 6 inches
– **Power:** 15 Amp motor
– **Maximum RPM:** 20,000 RPM (No Load)
– **Cutter Head Speed:** 10,000 RPM
– **Cutter Blades:** Dual knife design with reversible carbide blades
– **Feed Rate:** 28 feet per minute
– **Table Size:** 33 inches (infeed table is 12 inches; outfeed table is 12 inches)
– **Weight:** Approximately 80 lbs
– **Dimensions:** 24.9 x 17.3 x 16.8 inches

**Features:**

– **Two-Speed Gearbox:** Allows for the selection between a 96 cuts per inch finish (lower speed) or a 179 cuts per inch finish (higher speed).
– **Fan-Assisted Chip Ejection:** Helps keep the workspace clean by effectively blowing chips away from the cutting area.
– **Extra Large Planer Table:** Provides support for larger workpieces; ensures flatness and stability.
– **Easily Replaceable Blades:** The knives can be replaced easily without special tools, allowing for quick changes to maintain sharpness.
– **Automatic Locking:** Knives lock into place, ensuring secure installation without the risk of them falling out during use.
– **Dust Port:** 4-inch dust port allows for vacuum attachment, making cleanup more efficient.

**Applications:**

– Suitable for planing softwoods and hardwoods.
– Ideal for furniture makers, cabinet builders, and general woodworking applications.

**Safety Features:**

– Safety switch to prevent accidental start-ups.
– Protective guards to shield users from moving parts.

**Warranty:**

– Typically comes with a three-year limited warranty and one-year free service contract.

Always refer to the official DeWalt website or product documentation for the most current specifications and features.
Download the Spec Sheet

Product Diagram

The DeWalt DW735 Planer is a popular tool used by many woodworkers, and its maintenance might require replacement parts. Here’s a common parts list along with their part numbers:

1. **Knives (Blades)** – Part Number: DW7351
2. **Knife Setting Gauge** – Part Number: DW7352
3. **Chip Exhaust Hood** – Part Number: 5140088-23
4. **Drive Belt** – Part Number: 5140016-19
5. **Spring (Knife Lock)** – Part Number: 5140074-75
6. **Cutter Head** – Part Number: 5140088-20
7. **Motor** – Part Number: 5140067-23
8. **Power Cord** – Part Number: 5140071-46
9. **Handle Assembly** – Part Number: 5140088-95
10. **Screw (for knives)** – Part Number: 5140074-79

Keep in mind that while these part numbers are commonly used, it’s always best to consult the user manual or a DeWalt parts distributor for the most accurate and updated information tailored to your specific model version.
Download the Parts List

Product Troubleshooting

Troubleshooting a DeWalt DW735 planer can be done systematically by following these steps:

1. **Safety First**: Disconnect the planer from the power source before starting any troubleshooting process. Always wear appropriate safety gear.

2. **Check Power Supply**:
– Ensure the planer is plugged into a working outlet.
– Check the circuit breaker or fuse to ensure it hasn’t tripped or blown.
– If you’re using an extension cord, ensure it’s rated for the planer’s power consumption and that it’s in good condition.

3. **Inspect the Blades**:
– Check the cutter blades for dullness or damage. If they are dull, they will not cut properly, and if they are damaged, they may need replacement.
– Ensure the blades are properly aligned and set at the correct height.

4. **Examine the Feed System**:
– Inspect the infeed and outfeed rollers. Make sure they are clean and not worn out, which can affect material feeding.
– Check for any debris or obstructions in the feed area that could hinder material flow.

5. **Check for Excessive Noise or Vibration**:
– If the planer is making unusual noises or vibrating excessively, there may be a loose component or issue with the motor/bearings. Tighten any loose screws or bolts.
– Inspect the motor for any visible damage or wear.

6. **Look for Electrical Issues**:
– If the motor does not start, check the switch for functionality. Use a multimeter to test continuity if necessary.
– Inspect the wiring for any signs of damage or wear.

7. **Feed Rate Issues**:
– If the wood is not being fed through smoothly, adjust the feed rate settings.
– Check for alignment issues in the feed rollers that may prevent proper operation.

8. **Dust Collection**:
– Ensure that the dust collection port is connected and not clogged. A full or obstructed dust bag can affect performance.
– Clean out any sawdust accumulation in the planer’s interior as it can impact function.

9. **Consult the Manual**:
– If the issue persists, refer to the user manual for specific troubleshooting guidelines or error codes.

10. **Seek Professional Help**:
– If you’re unable to resolve the issue after these checks, it might be necessary to consult a professional technician or contact DeWalt customer support for assistance.

By systematically checking these components, most issues can be identified and resolved effectively.
Troubleshooting Guide



Please note that any procedure, checklist, or other document available on Limble is provided for general education and information only and does not constitute legal, medical, or financial advice. Limble makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties. It is recommended to contact OEM for the most accurate information.

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