DeWalt DW735 Planer Manual

Here’s a short and simple maintenance schedule for the DeWalt DW735 Planer:

### Daily Maintenance:
– **Clean the Planer:**
– Wipe down the exterior with a damp cloth to remove dust and debris.
– Clear any wood shavings or chips from the feed table and around the cutter head.

### Weekly Maintenance:
– **Check the Blades:**
– Inspect the blades for dullness or damage. If needed, sharpen or replace them.
– **Lubricate Moving Parts:**
– Apply a light machine oil to the feed rollers and other moving parts to ensure smooth operation.

### Monthly Maintenance:
– **Inspect the Power Cord:**
– Check for any fraying or damage to the power cord. Replace if necessary.
– **Check the Belts and Pulleys:**
– Look for signs of wear or looseness in belts and pulleys. Adjust or replace as needed.

### Quarterly Maintenance:
– **Replace Cutter Blades:**
– Rotate or replace the blades to ensure even wear and optimal performance.
– **Check Calibration:**
– Verify the thickness adjustment and recalibrate if necessary for accuracy.

### Annual Maintenance:
– **Inspect Overall Condition:**
– Conduct a thorough inspection for any signs of wear or damage to the machine.
– **Professional Service:**
– Consider having the planer serviced by a professional if you notice any significant issues.

Following this schedule will help ensure your DeWalt DW735 Planer operates efficiently and has a long lifespan.

The DeWalt DW735 Planer is a popular tool used by many woodworkers, and its maintenance might require replacement parts. Here’s a common parts list along with their part numbers:

1. **Knives (Blades)** – Part Number: DW7351
2. **Knife Setting Gauge** – Part Number: DW7352
3. **Chip Exhaust Hood** – Part Number: 5140088-23
4. **Drive Belt** – Part Number: 5140016-19
5. **Spring (Knife Lock)** – Part Number: 5140074-75
6. **Cutter Head** – Part Number: 5140088-20
7. **Motor** – Part Number: 5140067-23
8. **Power Cord** – Part Number: 5140071-46
9. **Handle Assembly** – Part Number: 5140088-95
10. **Screw (for knives)** – Part Number: 5140074-79

Keep in mind that while these part numbers are commonly used, it’s always best to consult the user manual or a DeWalt parts distributor for the most accurate and updated information tailored to your specific model version.

Here’s a detailed product spec sheet for the DeWalt DW735 Planer:

**Product Overview:**
The DeWalt DW735 Planer is designed for woodworkers seeking a high-performance machine that delivers precision and efficiency. This portable thickness planer is capable of handling a variety of wood types and dimensions, making it an essential tool for any workshop.

**Specifications:**

– **Planing Width:** 13 inches
– **Planing Depth:** Up to 6 inches
– **Power:** 15 Amp motor
– **Maximum RPM:** 20,000 RPM (No Load)
– **Cutter Head Speed:** 10,000 RPM
– **Cutter Blades:** Dual knife design with reversible carbide blades
– **Feed Rate:** 28 feet per minute
– **Table Size:** 33 inches (infeed table is 12 inches; outfeed table is 12 inches)
– **Weight:** Approximately 80 lbs
– **Dimensions:** 24.9 x 17.3 x 16.8 inches

**Features:**

– **Two-Speed Gearbox:** Allows for the selection between a 96 cuts per inch finish (lower speed) or a 179 cuts per inch finish (higher speed).
– **Fan-Assisted Chip Ejection:** Helps keep the workspace clean by effectively blowing chips away from the cutting area.
– **Extra Large Planer Table:** Provides support for larger workpieces; ensures flatness and stability.
– **Easily Replaceable Blades:** The knives can be replaced easily without special tools, allowing for quick changes to maintain sharpness.
– **Automatic Locking:** Knives lock into place, ensuring secure installation without the risk of them falling out during use.
– **Dust Port:** 4-inch dust port allows for vacuum attachment, making cleanup more efficient.

**Applications:**

– Suitable for planing softwoods and hardwoods.
– Ideal for furniture makers, cabinet builders, and general woodworking applications.

**Safety Features:**

– Safety switch to prevent accidental start-ups.
– Protective guards to shield users from moving parts.

**Warranty:**

– Typically comes with a three-year limited warranty and one-year free service contract.

Always refer to the official DeWalt website or product documentation for the most current specifications and features.

Troubleshooting a DeWalt DW735 planer can be done systematically by following these steps:

1. **Safety First**: Disconnect the planer from the power source before starting any troubleshooting process. Always wear appropriate safety gear.

2. **Check Power Supply**:
– Ensure the planer is plugged into a working outlet.
– Check the circuit breaker or fuse to ensure it hasn’t tripped or blown.
– If you’re using an extension cord, ensure it’s rated for the planer’s power consumption and that it’s in good condition.

3. **Inspect the Blades**:
– Check the cutter blades for dullness or damage. If they are dull, they will not cut properly, and if they are damaged, they may need replacement.
– Ensure the blades are properly aligned and set at the correct height.

4. **Examine the Feed System**:
– Inspect the infeed and outfeed rollers. Make sure they are clean and not worn out, which can affect material feeding.
– Check for any debris or obstructions in the feed area that could hinder material flow.

5. **Check for Excessive Noise or Vibration**:
– If the planer is making unusual noises or vibrating excessively, there may be a loose component or issue with the motor/bearings. Tighten any loose screws or bolts.
– Inspect the motor for any visible damage or wear.

6. **Look for Electrical Issues**:
– If the motor does not start, check the switch for functionality. Use a multimeter to test continuity if necessary.
– Inspect the wiring for any signs of damage or wear.

7. **Feed Rate Issues**:
– If the wood is not being fed through smoothly, adjust the feed rate settings.
– Check for alignment issues in the feed rollers that may prevent proper operation.

8. **Dust Collection**:
– Ensure that the dust collection port is connected and not clogged. A full or obstructed dust bag can affect performance.
– Clean out any sawdust accumulation in the planer’s interior as it can impact function.

9. **Consult the Manual**:
– If the issue persists, refer to the user manual for specific troubleshooting guidelines or error codes.

10. **Seek Professional Help**:
– If you’re unable to resolve the issue after these checks, it might be necessary to consult a professional technician or contact DeWalt customer support for assistance.

By systematically checking these components, most issues can be identified and resolved effectively.