If you are looking for a complete facility maintenance plan template to use as an inspiration to build your own, you have come to the right place.
We will go over critical points to keep in mind when putting together your facility’s maintenance plan. We will also provide you with an effective template for each section of your building maintenance plan.
Building a functional facility maintenance plan from scratch can be a challenge even for experienced facility managers. There are many important parts in maintenance planning and failing to include a step or action can directly affect the bottom line. Not to mention the unnecessary time you will spend with parts that could be automated.
For this reason, it is recommended to use tried and tested templates rather than trying to reinvent the wheel.
What Makes a Facility Maintenance Plan Effective
A comprehensive maintenance plan must outline all the stages of maintenance for all the facility’s assets, including machines, equipment, building systems, and structural parts.
An effective maintenance plan is compromised of a variety of approaches to maintenance: a preventive maintenance program, inventory management, work order activities, predictive maintenance program, and more.
Another important part of any facility maintenance plan is identifying who is responsible for performing each maintenance responsibility. For example, who is responsible for performing smaller reactive maintenance activities like a broken sprinkler, and who is responsible for performing major repairs such as a machine shutdown.
It’s always a good idea to align each task to individual assets. For the efficient maintenance of your assets, you must outline the skillset required for each maintenance activity.
All in all, an effective facility maintenance plan must have all assets and maintenance stages connected flowing naturally. It should have all maintenance staff involved and actively participate in proactive maintenance and ready to handle corrective maintenance when necessary.
Let’s get into the details.
Facility Maintenance Plan Template
Every maintenance plan is different from each other because each type of building requires different activities. A school, for example, requires different maintenance activities when compared to a hospital maintenance schedule.
This template will cover the key sections of a facility maintenance plan. Keep in mind that you must personalize it considering the specific needs of the building you are managing. Let’s dive into it:
The purpose of this facility maintenance plan is to establish guidelines for managing [insert name of the organization] buildings and systems, which includes building maintenance, custodial services, building occupancy, asset management, safety inspection, loss prevention, and energy conservation programs.
This facility must remain safe, accessible, and conform to all current codes and safety requirements. This plan is also designed to maximize the efficiency of each building system, minimize the need for major repairs and replacements, and to promote productivity, and maximize the maintenance budget.
Maintenance staff includes maintenance managers, custodial specialists, maintenance technicians, lead mechanics. [add or remove maintenance roles according to your company’s maintenance management needs]
Staffing levels must not be less than 2 mechanics and technicians per 10,000 square feet. With the current [insert your facility size] square feet of facilities, [insert number of technical workers needed] mechanics are required.
The regular workday for maintenance staff consists of X hours and a Y hour designated lunch break. Maintenance personnel must work between [insert time] a.m. and [insert time] p.m. and remain on-call after hours, five days a week.
There should be [insert number] maintenance employees in total. This consists of [insert number] facility manager, [insert number] facility supervisor, [insert number] lead technicians, [insert number] equipment maintenance mechanics, [insert number] custodial specialist, and [insert number] administrative personnel.
The designated facility manager is responsible for establishing an order of priority for all repairs. The highest priority should always be given to assets, pieces of equipment, or systems that affect the health and safety of individuals in the building.
The following levels were also adopted and should be prioritized by the facility manager according to the nature of the problem, as follows:
Priority I: Emergency work orders that present an imminent or immediate danger to health, safety, security, or operational damage to buildings, equipment, or property should be taken as first priority.
Priority II: Urgent work orders that are considered to pose a threat of personal injury, equipment damage, or serious disruption of workflow, but are not considered emergencies hold a second-level priority.
Priority III: Work orders associated with routine maintenance that do not pose a threat to employees’ safety or serious disruption to the operation are not required immediate corrective action, and should be taken as a third-level priority.
All other work order requests, that don’t present risk, should be organized into a scope of work for the job.
This maintenance plan includes preventative maintenance; replacement of parts; corrective maintenance, and predictive maintenance. [add or remove maintenance methods according to your company’s size, budget, and needs]
The maintenance department’s goal is to use CMMS to keep all building systems and equipment properly maintained to achieve their longest life cycle.
The preventive maintenance program will increase the useful life of pieces of equipment, reduce breakdowns, and provide a comfortable and safe environment for employees. The following critical pieces of equipment should be included in the PM plan:
[List pieces of equipment that you judge critical to daily operations and employees’ safety. For example:
– air conditioning filter and air compressor
– fire extinguishers and fire alarms
– water heaters
– electrical systems and HVAC systems
– pest control
– add other assets/building system here]
Maintenance tasks associated with these pieces of equipment and building systems should be scheduled on a regular basis, every quarter using the maintenance schedule module on the CMMS.
PM to corrective maintenance (CM) work order ratio should be about 6:1.
Corrective maintenance activities should be generated from regular maintenance inspections (PM), routine maintenance procedures, or routine technical operations. The goal is to have PM maintenance technicians, machine operators, or employees noticing potential issues before they need an emergency response. These individuals must create a corrective work request using the Mobile Work Order module on the CMMS software.
Corrective maintenance should avoid most reactive maintenance work. Reactive maintenance should be performed when there are unexpected problems with equipment operation. These activities are emergency or urgent responses to the facility’s needs and activities. Employees must use the CMMS software to create work orders and set it as first priority and call the maintenance manager’s phone numbers if there’s an emergency.
All maintenance activities should be listed on the CMMS maintenance calendar. Mechanics and technicians should refer to the calendar for the planned daily activities. All details about materials needed for each work order, as well as spare parts needed, should be outlined in the work request description.
Technicians should pick up the necessary material before going to the field.
Technicians must have Limble CMMS mobile app downloaded in order to access instructions while out on the field.
When creating a work order, employees must use their smartphones to take pictures of details and attach them to the work request.
Maintenance managers must leverage CMMS software AI capabilities that forecast material that will be needed in the next year to manage inventory.
Ready to Build Your Own FM Plan?
Use this basic template to start up your own facility management plan.
Keep in mind that leveraging CMMS software is crucial if you want to streamline the process. Modern CMMS, such as Limble does all the hard work by using artificial intelligence to make predictions, organize priorities, assign workers, plan the maintenance checklist, and more.
You no longer have to spend hours filling our Excel spreadsheet, look for information in a pile of work orders, and waste precious time calling or emailing workers to assign work.
Make wise choices and be ready to see exceptional results.
"Limble has all the features essential to maintenance management. It is very easy to use. Limble can connect with wireless sensors for Condition Based Maintenance. We are in Thailand, and Limble also supports the Thai language. Importantly, their customer support is fantastic almost 24/7. They reply within 10 minutes anytime. I am sure that Limble will really help your operations."
— Natee Singhaputtangkul
Very easy to use, access
"I like the price, the fact I can see it on my phone or the computer. I like that it is internet-based."
— Curt Waisath
Valley Salt LLC
It takes me about 10 seconds.
"Limble made my job easier pretty much right off the bat. Now I create Work Orders on the fly. It takes me about 10 seconds."
— Fraser Cockell
A great tool for Facility Managers.
"Limble is very easy to get involved in and no contracts, with simple monthly billing. I have auditioned other CMMS companies and they make it too difficult, to try out. Limble strategy is very simple - here is our software, you can customize it in most categories and let us know if you have any questions. As a multiple building County Facilities Director, I highly recommend trying it!"
— Michael Boursier
Limble CMMS is a great product and is very intuitive
"This CMMS checks many boxes for what we were looking for. Flexible. Mobile App for in the field use. Cost-Effective. Reporting. Great Dashboard. Great Support. Cloud Based. Cost-Effective."
— Roger Beck
"Great experience. Solved our obvious PM tracking issues but also addressing our SHE&S requirements (safety audit task tracking), Environmental checks are being logged, Corporate Audit items tracked"
— Michael Babcock
Limble is the best thing to happen to this company
"Limble does such a good job at keeping track of what's been done and letting me know when and what I need to do next."
— Tom Jones
Little Giant Ladder Systems
Limble has completed changed the way we do maintenance
"Limble is amazing. It has revolutionized the way we handle repairs and the upkeep of our assets and facilities. We not only can keep track of work that has been done on each asset, but we are also able to track costs associated with the asset itself."
— Ethan Closson
Little Giant Ladders
Five star program
"This is one of the most easiest CMM Systems I have used. With unbelievable response times to questions. The Limble staff is very helpful. With this system, our equipment downtime has been cut by 20%."
— Gordon Shanks
Sunbelt Forest Products
It just works
"Honestly - the customer support has been fabulous. We had a minor feature request that was deployed within 24 hours - which is unheard of. Even better when you consider our business is located in a completely different time zone (somewhere in Australia). Limble is quite intuitive and I love the ability to have assets nested within each other."
— Ed Cronin
Great product at a great price
"Terrific customer service, easy to use, and at a great value. Our old Maintenance software was very difficult to use and was very expensive."
— Brian Williams
A very simple and elegant CMMS system
"If you've had prior experience with CMMS systems, Limble is very intuitive. The ability to view and use the software on multiple platforms is very advantageous. I was able to become proficient and launched the system after only 2 weeks. Support from Limble is fantastic - very prompt and they work well with you to truly understand your questions."